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Smart Factory & IIoT

Smart production in practice

Redegate experts combine data, people and technologies into a single production system

Smart Factory is a combination of technology, data analysis and operational excellence. Redegate experts implement IIoT solutions which enable the real-time monitoring, analysis and optimisation of production.

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🏠︎ / Digital Transformation & AI / Smart Factory & IIoT

Consultant

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Min. 2 years of experience

A university degree

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Project Manager

Will coordinate your team or carry out your project from start to finish.

Min. 5 years of experience

A university degree

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Interim Manager

Will take charge temporarily and achieve your business goals.

Min. 10 years of experience

A university degree

Many years of experience in C-Level management

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Expert team

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Min. 2 years of experience

A university degree

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Business leaders’ trusted partner.

What you gain by working with Redegate Smart Factory Experts

+20% increase in OEE efficiency.

Less production downtime.

Full visibility of production line data.

Lower machine maintenance costs.

Experts integrate machines, sensors and systems to create a data-based environment. They help manufacturing companies operate faster, with less waste and higher quality.

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Smart Factory & IIoT - detailed information

A smart factory is smart machines

The use of modern infrastructure is the first step towards a smart factory. Synchronisation of operations is possible thanks to connecting them via the Internet of Things (IoT). This is a digital network that allows for the transfer of data relating to the production process, which may vary for each individual product. Other solutions used by modern machines include replacing conveyor belts with production cells and automatic forklifts or RFID tags that allow machines to read data.

Smart factory – benefits

The most important benefits of introducing smart solutions to a factory are related to production optimisation:

A reduction of downtime.
Increased productivity.
Monitoring of losses and elimination of their sources.
Better planning and management of manufacturing processes.

The use of smart solutions in a production plant also enables real-time tracking and full control of processes. Machines also automatically report their technical condition. Another important factor is the possibility of shortening design time, which allows for faster adaptation to changing market conditions. These solutions integrate production, warehousing and logistic processes.

Integration of machines and processes

The introduction of smart factory solutions allows for the combination of machines, automation systems and software. This way, a flexible network is created, which quickly adapts to changing requirements.

Full control and in-depth analysis

Smart factory machines are equipped with sensors which monitor their performance and energy consumption. Combined with the right software, this allows for the analysis of large amounts of data, making it possible to optimise production at negligible costs.

New industry challenges

The implementation of smart factory systems brings real benefits, but if done poorly, it can cause just as many challenges. Firstly, investing in new infrastructure requires a lot of capital and the employment of qualified personnel. This is not only about engineers and IT specialists, but it’s also about managers whose task will be to design new management systems adapted to modern production processes. Another real threat is cyber attacks which can victimise a company. A leaky security system can paralyse an entire factory.

Avoiding these problems is possible with Redegate experts. The experience gained in numerous successful projects allows for the effective implementation of innovations, obtaining financing and managing a new production environment. Contact us to find out how we can help your company reach its full potential and stay ahead of the competition.